Hiki ke hoʻoheheʻe ʻia me ka refractory
Wehewehe Huahana
Nā mea hoʻoheheʻe paʻa ʻolehe hui ʻana o nā mea hoʻohuihui kūpaʻa, nā pauka a me nā mea hoʻopaʻa. Ma hope o ka hoʻohui ʻana i ka wai a i ʻole nā wai ʻē aʻe, kūpono lākou no ke kūkulu ʻana ma o ka ninini ʻana a me nā ʻano haʻalulu. Hiki ke hana mua ʻia lākou i loko o nā ʻāpana i hana mua ʻia me nā ʻano a me nā nui i kuhikuhi ʻia no ke kūkulu ʻana i nā uhi umu ʻoihana. I mea e hoʻomaikaʻi ai i nā waiwai kino a me nā kemika a me ka hana kūkulu ʻana o nā mea hoʻoheheʻe kūpaʻa, hoʻohui pinepine ʻia nā nui kūpono o nā mea hoʻohui, e like me nā plasticizers, nā mea hoʻolaha, nā mea hoʻolalelale, nā mea hoʻopaneʻe, nā mea hoʻonui, nā mea hoʻoheheʻe-gelling, a pēlā aku. Eia kekahi, no nā mea hoʻoheheʻe kūpaʻa i hoʻohana ʻia ma nā wahi me nā ikaika mechanical nui a i ʻole ka haʻalulu wela ikaika, inā hoʻohui ʻia kahi nui kūpono o ke kaula kila kila, e hoʻonui nui ʻia ka paʻakikī o ka mea. I loko o ka mea hoʻoheheʻe kūpaʻa insulating, inā hoʻohui ʻia nā kaula inorganic, ʻaʻole hiki iā ia ke hoʻonui wale i ka paʻakikī, akā kōkua pū kekahi i ka hoʻomaikaʻi ʻana i kona mau waiwai insulation thermal. ʻOiai ʻo ke ʻano o nā mea kumu o nā mea hoʻoheheʻe refractory (e like me nā aggregates a me nā pauka, nā admixtures, nā binders a me nā admixtures), ke kaʻina hana coagulation a me ka paʻakikī, nā ʻano hana kūkulu, a me nā mea ʻē aʻe, ua like ia me ka sima i ka ʻenekinia kīwila, ua kapa ʻia ʻo ia ma mua hesima paʻa ʻole.
Papa Kuhikuhi Huahana
| Inoa Huahana | Māmā hiki ke hoʻoheheʻe ʻia | ||||||
| Mahana Palena Hana | 1100 | 1200 | 1400 | 1500 | 1600 | ||
| 110 ℃ Ka nui o ka nui (g/cm3) ≥ | 1.15 | 1.25 | 1.35 | 1.40 | 1.50 | ||
| Modulus o ka haki (MPa) ≥ | 110℃×24h | 2.5 | 3 | 3.3 | 3.5 | 3.0 | |
| 1100℃×3h | 2 | 2 | 2.5 | 3.5 | 3.0 | ||
| 1400℃×3h | ― | ― | 3 | 10.8 | 8.1 | ||
| Ikaika Kuʻi Anu (MPa) ≥ | 110℃×24h | 8 | 8 | 11 | 12 | 10 | |
| 1100℃×3h | 4 | 4 | 5 | 11 | 10 | ||
| 1400℃×3h | ― | ― | 15 | 22 | 14 | ||
| Hoʻololi Laina Mau Loa (%) | 1100℃×3h | -0.65 1000℃×3h | -0.8 | -0.25 | -0.15 | -0.1 | |
| 1400℃×3h | ― | ― | -0.8 | -0.55 | -0.45 | ||
| Ka Hoʻokele Wela ((W/mk) | 350℃ | 0.18 | 0.20 | 0.30 | 0.48 | 0.52 | |
| 700℃ | 0.25 | 0.25 | 0.45 | 0.61 | 0.64 | ||
| Al2O3(%) ≥ | 33 | 35 | 45 | 55 | 65 | ||
| Fe2O3(%) ≤ | 3.5 | 3.0 | 2.5 | 2.0 | 2.0 | ||
| Inoa Huahana | Hiki ke hoʻoheheʻe ʻia ka sima haʻahaʻa | |||||
| PAPAKU | RBTZJ-42 | RBTZJ-60 | RBTZJ-65 | RBTZJS-65 | RBTZJ-70 | |
| Mahana Palena Hana | 1300 | 1350 | 1400 | 1400 | 1450 | |
| Ka nui o ka nui (g/cm3) 110℃×24h≥ | 2.15 | 2.3 | 2.4 | 2.4 | 2.45 | |
| Ikaika Kulou Anu 110℃×24h(MPa) ≥ | 4 | 5 | 6 | 6 | 7 | |
| Ka ikaika o ka hoʻowali anu (MPa) ≥ | 110℃×24h | 25 | 30 | 35 | 35 | 40 |
| CT℃×3h | 50 1300℃×3h | 55 1350℃×3h | 60 1400℃×3h | 40 1400℃×3h | 70 1400℃×3h | |
| Hoʻololi Laina Mau Loa @CT℃ × 3h(%) | -0.5~+0.5 1300℃ | -0.5~+0.5 1350℃ | 0~+0.8 1400℃ | 0~+0.8 1400℃ | 0~+1.0 1400℃ | |
| Ke kū'ē ʻana i ka haʻalulu wela (1000℃ wai) ≥ | ― | ― | ― | 20 | ― | |
| Al2O3(%) ≥ | 42 | 60 | 65 | 65 | 70 | |
| CaO(%) ≤ | 2-3 | 2-3 | 2-3 | 2-3 | 2-3 | |
| Fe2O3(%) ≤ | 2.0 | 1.5 | 1.5 | 1.5 | 1.5 | |
| Inoa Huahana | Hiki ke hoʻoheheʻe ʻia ka ikaika kiʻekiʻe | |||||
| PAPAKU | HS-50 | HS-60 | HS-70 | HS-80 | HS-90 | |
| Mahana Palena Hana (℃) | 1400 | 1500 | 1600 | 1700 | 1800 | |
| 110 ℃ Ka nui o ka nui (g/cm3) ≥ | 2.15 | 2.30 | 2.40 | 2.50 | 2.90 | |
| Modulus o ka haki ʻana (MPa) ≥ | 110℃×24h | 6 | 8 | 8 | 8.5 | 10 |
| 1100℃×3h | 8 | 8.5 | 8.5 | 9 | 9.5 | |
| 1400℃×3h | 8.5 1300℃×3h | 9 | 9.5 | 10 | 15 | |
| Ka ikaika o ka wāwahi anu (MPa) ≥ | 110℃×24h | 35 | 40 | 40 | 45 | 60 |
| 1100℃×3h | 40 | 50 | 45 | 50 | 70 | |
| 1400℃×3h | 45 1300℃×3h | 55 | 50 | 55 | 100 | |
| Hoʻololi Laina Mau Loa (%) | 1100℃×3h | -0.2 | -0.2 | -0.25 | -0.15 | -0.1 |
| 1400℃×3h | -0.45 1300℃×3h | -0.4 | -0.3 | -0.3 | -0.1 | |
| Al2O3(%) ≥ | 48 | 48 | 55 | 65 | 75 | 90 |
| CaO(%) ≤ | 4.0 | 4.0 | 4.0 | 4.0 | 4.0 | 4.0 |
| Fe2O3(%) ≤ | 3.5 | 3.5 | 3.0 | 2.5 | 2.0 | 2.0 |
Noi
1. Hiki ke hoʻoheheʻe ʻia ke alumini kiʻekiʻe:ʻO ka mea i hoʻoheheʻe ʻia i ka alumini kiʻekiʻe he alumina (Al2O3) a he kiʻekiʻe kona refractoriness, slag resistance a me thermal shock resistance. Hoʻohana nui ʻia ia i nā umu wela kiʻekiʻe a me nā kapuahi i ke kila, nā metala ʻole-ferrous, nā kemika a me nā ʻoihana ʻē aʻe.
2. Hoʻoheheʻe ʻia ka fiber kila:Hoʻokumu ʻia ka mea hoʻoheheʻe i hoʻoikaika ʻia i ke kila ma luna o nā mea hoʻoheheʻe maʻamau a hoʻohui ʻia nā olonā kila e hoʻoikaika i kona kūpaʻa ʻana i ka haʻalulu wela, ke kūpaʻa ʻana i ka ʻaʻahu a me ke kūpaʻa ʻana i ka slag. Hoʻohana nui ʻia ia i loko o nā umu, nā lalo umu a me nā ʻāpana ʻē aʻe i ke kila, metallurgy, petrochemical a me nā ʻoihana ʻē aʻe.
3. Mullite hiki ke hoʻolei ʻia:ʻO ka mullite castable i hana nui ʻia me ka mullite (MgO·SiO2) a he kūpaʻa maikaʻi kona i ke komo ʻana, ka refractoriness a me ke kūpaʻa i ka slag. Hoʻohana pinepine ʻia ia i nā ʻāpana koʻikoʻi e like me nā umu hana kila a me nā mea hoʻololi i ke kila, ka metallurgy a me nā ʻoihana ʻē aʻe.
4. Hiki ke hoʻoheheʻe ʻia ka carbide silikona:ʻO ke kumu nui o ka hoʻoheheʻe ʻia ʻana o ka Silicon carbide i hana ʻia me ka silicon carbide (SiC) a he kūpaʻa maikaʻi loa ia i ka ʻaʻahu, ka pale ʻana i ka slag a me ke kūpaʻa ʻana i ka haʻalulu wela. Hoʻohana nui ʻia i nā umu wela kiʻekiʻe, nā moena umu a me nā ʻāpana ʻē aʻe o nā metala non-ferrous, nā kemika, nā keramika a me nā ʻoihana ʻē aʻe.
5. Nā mea hoʻoheheʻe haʻahaʻa-sima:ʻO ia hoʻi nā mea hoʻoheheʻe haʻahaʻa me ka haʻahaʻa o ka sima, ʻo ia hoʻi ma kahi o 5%, a ua hoʻemi ʻia kekahi i 1% a 2%. Hoʻohana nā mea hoʻoheheʻe haʻahaʻa-sima i nā ʻāpana ultra-fine ʻaʻole iʻoi aku ma mua o 1μm, a ua hoʻomaikaʻi nui ʻia ko lākou kūpaʻa haʻalulu wela, kūpaʻa slag a me ke kūpaʻa ʻana i ka erosion. He kūpono nā mea hoʻoheheʻe haʻahaʻa-sima no nā uhi o nā umu mālama wela like ʻole, nā umu hoʻomehana, nā umu kū pololei, nā umu rotary, nā uhi umu uila, nā lua kīkēkē umu pahū, a pēlā aku; kūpono nā mea hoʻoheheʻe haʻahaʻa-sima ponoʻī no nā uhi pū pīpī hoʻohui no ka metallurgy pīpī, nā uhi pale wela kiʻekiʻe no nā reactors haki catalytic petrochemical, a me nā uhi waho o nā paipu hoʻoluʻu wai umu hoʻomehana.
6. Nā mea hoʻoheheʻe kūpaʻa ʻole e pale aku i ka lole:ʻO nā ʻāpana nui o nā mea hoʻoheheʻe refractory pale ʻaʻahu e komo pū me nā mea hoʻohui refractory, nā pauka, nā mea hoʻohui a me nā mea hoʻopaʻa. ʻO nā mea hoʻoheheʻe refractory pale ʻaʻahu he ʻano mea refractory amorphous i hoʻohana nui ʻia i ka metallurgy, petrochemicals, nā mea kūkulu hale, ka mana a me nā ʻoihana ʻē aʻe. Loaʻa i kēia mea nā pono o ke kūpaʻa wela kiʻekiʻe, ke kūpaʻa ʻaʻahu, a me ke kūpaʻa ʻana i ka erosion. Hoʻohana ʻia ia e hoʻoponopono a pale i ka uhi o nā lako wela kiʻekiʻe e like me nā umu a me nā paila e hoʻonui i ke ola lawelawe o nā lako.
7. Ladle hiki ke hoʻolei ʻia:ʻO ka Ladle castable kahi castable refractory amorphous i hana ʻia me ka clinker bauxite alumina kiʻekiʻe a me ka silicon carbide ma ke ʻano he mau mea nui, me ka mea hoʻopaʻa sima aluminate maʻemaʻe, ka mea hoʻolaha, ka mea pale shrinkage, ka coagulant, ka fiber explosion-proof a me nā mea hoʻohui ʻē aʻe. Ma muli o kona hopena maikaʻi i ka papa hana o ka ladle, ua kapa ʻia hoʻi ʻo ia he alumini silicon carbide castable.
8. Hoʻoheheʻe ʻia ka mea hoʻoheheʻe māmā:ʻO ka mīkini hoʻoheheʻe pale hoʻokaʻawale māmā he mīkini hoʻoheheʻe pale me ke kaumaha māmā, ka ikaika kiʻekiʻe a me ka hana hoʻokaʻawale wela maikaʻi loa. Hana nui ʻia ia me nā mea hoʻohui māmā (e like me ka perlite, vermiculite, a pēlā aku), nā mea paʻa wela kiʻekiʻe, nā mea hoʻopaʻa a me nā mea hoʻohui. Hoʻohana nui ʻia ia i nā lako hana wela kiʻekiʻe like ʻole, e like me nā umu ʻoihana, nā umu mālama wela, nā umu kila, nā umu hoʻoheheʻe aniani, a pēlā aku, e hoʻomaikaʻi i ka hoʻohana pono ʻana i ka ikehu o nā lako a hōʻemi i ka hoʻohana ʻana i ka ikehu.
9. Corundum hiki ke hoʻoheheʻe ʻia:Me kāna hana maikaʻi loa, ua lilo ka corundum castable i koho kūpono no nā ʻāpana koʻikoʻi o nā umu wela. ʻO nā ʻano o ka corundum castable he ikaika kiʻekiʻe, ka mahana palupalu kiʻekiʻe a me ke kūpaʻa maikaʻi o ka slag, a pēlā aku. ʻO ka mahana hoʻohana maʻamau he 1500-1800 ℃.
10. Magnesium hiki ke hoʻoheheʻe ʻia:Hoʻohana nui ʻia i nā lako hana wela wela kiʻekiʻe, loaʻa iā ia ke kūpaʻa maikaʻi loa i ka palaho slag alkaline, ka helu kuhi haʻahaʻa oxygen a ʻaʻohe haumia i ke kila heheʻe. No laila, he ākea nā manaʻolana noi i ka ʻoihana metallurgical, ʻoi aku hoʻi i ka hana ʻana o ke kila maʻemaʻe a me ka ʻoihana mea kūkulu hale.
11. Pālolo hiki ke hoʻoheheʻe ʻia:ʻO nā mea nui he clinker lepo a me ka lepo i hui pū ʻia, me ke kūpaʻa wela maikaʻi a me kekahi ʻano refractoriness, a he haʻahaʻa ke kumukūʻai. Hoʻohana pinepine ʻia ia i loko o ka uhi o nā umu ʻoihana maʻamau, e like me nā umu hoʻomehana, nā umu annealing, nā paila, a pēlā aku. Hiki iā ia ke kū i kahi mahana o ka ukana wela a pāʻani i kahi hana i ka pale wela a me ka pale ʻana i ke kino umu.
12. Nā mea hoʻoheheʻe maloʻo:ʻO nā mea hoʻoheheʻe maloʻo i hana nui ʻia me nā mea hoʻohuihui kūpaʻa, nā pauka, nā mea hoʻopaʻa a me ka wai. ʻO nā mea hoʻohui maʻamau e komo pū me ka clinker lepo, ka clinker alumina tertiary, ka pauka ultrafine, ka sima CA-50, nā mea hoʻolaha a me nā mea pale siliceous a feldspar paha.
Hiki ke hoʻokaʻawale ʻia nā mea hoʻoheheʻe maloʻo i nā ʻano he nui e like me kā lākou hoʻohana a me nā mea hoʻohui. No ka laʻana, hoʻohana nui ʻia nā mea hoʻoheheʻe maloʻo impermeable i loko o nā cell electrolytic alumini, hiki ke pale pono i ke komo ʻana o nā electrolytes a hoʻolōʻihi i ke ola lawelawe o nā cell. Eia kekahi, kūpono nā mea hoʻoheheʻe refractory maloʻo no nā lako paʻa, hoʻoheheʻe ʻana, ʻoihana kemika, nā metala non-ferrous a me nā ʻoihana ʻē aʻe, ʻoi aku hoʻi i ka ʻoihana kila, e like me ka waha o ka umu mua rotary, ka umu disintegration, ka uhi poʻo o ka umu a me nā ʻāpana ʻē aʻe.
ʻIkepili Hui
ʻO Shandong Robert New Material Co., Ltd. Aia ma Zibo City, Shandong Province, Kina, kahi kahua hana mea refractory. He ʻoihana hou mākou e hoʻohui i ka noiʻi a me ka hoʻomohala ʻana, ka hana ʻana, ke kūʻai aku ʻana, ka hoʻolālā a me ke kūkulu ʻana i ka umu, ka ʻenehana, a me ka hoʻokuʻu aku i nā mea refractory. Loaʻa iā mākou nā lako piha, nā ʻenehana holomua, ka ikaika loea ikaika, ka maikaʻi o ka huahana, a me ka inoa maikaʻi.Uhi kā mākou hale hana ma mua o 200 ʻeka a ʻo ka huahana makahiki o nā mea pale ʻino i hoʻohālikelike ʻia he 30000 tons a ʻo nā mea pale ʻino i hoʻohālikelike ʻole ʻia he 12000 tons.
ʻO kā mākou huahana nui o nā mea refractory:nā mea kūpaʻa alkaline; nā mea kūpaʻa silicon alumini; nā mea kūpaʻa ʻano ʻole; nā mea kūpaʻa wela insulation; nā mea kūpaʻa kūikawā; nā mea kūpaʻa hana no nā ʻōnaehana hoʻolei mau.
Hoʻohana nui ʻia nā huahana a Robert i nā umu wela kiʻekiʻe e like me nā metala ʻaʻole ferrous, ke kila, nā mea kūkulu hale a me ke kūkulu ʻana, nā kemika, ka mana uila, ka puhi ʻana i nā ʻōpala, a me ka mālama ʻana i nā ʻōpala weliweli. Hoʻohana ʻia hoʻi lākou i nā ʻōnaehana kila a me ka hao e like me nā ladles, EAF, nā umu pahū, nā mea hoʻololi, nā umu coke, nā umu pahū wela; nā umu metallurgical ʻaʻole ferrous e like me nā reverberators, nā umu hoʻemi, nā umu pahū, a me nā umu rotary; nā umu ʻoihana mea kūkulu hale e like me nā umu aniani, nā umu sima, a me nā umu keramika; nā umu ʻē aʻe e like me nā paila, nā mea puhi ʻōpala, ka umu kālua, i loaʻa nā hopena maikaʻi i ka hoʻohana ʻana. Hoʻokuʻu ʻia aku kā mākou huahana i Asia Hikina Hema, Asia Waena, Hikina Waena, ʻApelika, ʻEulopa, ʻAmelika a me nā ʻāina ʻē aʻe, a ua hoʻokumu i kahi kahua hana like maikaʻi me nā ʻoihana kila kaulana he nui. Ke kakali nei nā limahana a pau o Robert i ka hana pū ʻana me ʻoe no kahi kūlana lanakila-lanakila.
Nā Nīnau i Nīnau Pinepine ʻia
Pono kōkua? E kipa aku i kā mākou mau kahua kākoʻo no nā pane i kāu mau nīnau!
He mea hana maoli mākou, ua loea kā mākou hale hana i ka hana ʻana i nā mea refractory no nā makahiki he 30 a ʻoi. Hoʻohiki mākou e hāʻawi i ke kumukūʻai maikaʻi loa, ka lawelawe mua a me ka lawelawe ma hope o ke kūʻai aku.
No kēlā me kēia kaʻina hana, loaʻa iā RBT kahi ʻōnaehana QC piha no ka hoʻohuihui kemika a me nā waiwai kino. A e hoʻāʻo mākou i nā waiwai, a e hoʻouna ʻia ka palapala hōʻoia maikaʻi me nā waiwai. Inā he mau koi kūikawā kāu, e hoʻāʻo mākou i ka maikaʻi loa e hoʻokō iā lākou.
Ma muli o ka nui, ʻokoʻa ka manawa hoʻouna. Akā ke hoʻohiki nei mākou e hoʻouna koke me ka maikaʻi i hōʻoia ʻia.
ʻOiaʻiʻo, hāʻawi mākou i nā laʻana manuahi.
ʻAe, ʻoiaʻiʻo, ua ʻoluʻolu ʻia ʻoe e kipa i ka hui ʻo RBT a me kā mākou huahana.
ʻAʻohe palena, hiki iā mākou ke hāʻawi i ka manaʻo maikaʻi loa a me ka hoʻonā e like me kou kūlana.
Ua hana mākou i nā mea refractory no nā makahiki he 30 a ʻoi, loaʻa iā mākou ke kākoʻo loea ikaika a me ka ʻike waiwai, hiki iā mākou ke kōkua i nā mea kūʻai aku e hoʻolālā i nā kilns like ʻole a hāʻawi i ka lawelawe hoʻokahi.
















